Diesel Engine Driven Sand Pump Operation Tutorial

• Customization: Available
• Type: Cutter Suction Dredger
• Power Type: Diesel
• Model NO.: HHIE--06191109
• Slot Type: CTN
• Customized: Customized
• Condition: New
• Warranty: 365day
• After-sales Service: Lifetime After-Sales Service
• Working Environment: Underwater Operations
• Main Structure: Shipboard
• Output System: Fully Hydraulic
• Company Output: 180 Ships Per Year
• Transport Package: Container Shipping
• Specification: 10m-30m
• Trademark: HHIE
• Origin: China
• Production Capacity: 300cubic Meters Per Hour
• Package Size: 12.00cm * 2.20cm * 1.60cm
• Package Gross Weight: 58000.000kg

Product Description

    Welcome very much to our company's international website. If you need a dredger, please take a look below. We are a professional shipyard from China, and we believe there will be products suitable for you!

Company Profile

The following is a general operation tutorial for diesel engine driven sand pumps:
1. Preparation before startup:
-Check if the diesel engine oil and circulating water tank cooling water meet the specified values.
-Check if the oil in the high-pressure water pump, sand pump, and gearbox is sufficient (all are 40 # diesel oil).
-Add water to the high-pressure water pump.
2. Start the diesel engine:
-Start the high-pressure water pump diesel engine, and at the same time, start the sand pump main engine to idle for a few minutes. After the water temperature and oil temperature gradually increase, close the connecting clutch.
-Gradually increase the diesel engine speed to normal speed (approximately 1450 rpm).
-Close the high-pressure water gun gate valve, open the vacuum master ball valve, and open the vacuum valve.
-Raise the main engine speed of the sand pump to 1300 rpm, lift the sand suction faucet above the water surface, and see a continuous flow of clean water in the sand suction faucet. Place the sand suction faucet back below the water surface, reduce the diesel engine speed to below 1000 rpm, then close the gearbox clutch, and then increase the diesel engine speed to above 1300 rpm and below 1500 rpm (before the new machine enters the running in period, the speed should be controlled below 1350 rpm). After a period of time, a large amount of water flows out at the sand outlet, indicating that the sand suction pump has been filled with water. At this time, close the vacuum valve and the vacuum main valve, open the high-pressure water gun gate valve, and gradually lower the sand suction faucet.
3. Sand pumping operation:
-After the sand pump is filled with water, the sand can be sucked. Pay attention to controlling the sand suction concentration to avoid low concentration affecting equipment production capacity and high concentration blocking the pipeline.
4. Shutdown:
-If the equipment needs to be shut down during operation, the sand suction faucet needs to be raised first.
-After shutdown, check if all components are functioning properly and clean the equipment and surrounding environment.

Please note that relevant safety operating procedures must be strictly followed during the operation process to ensure the safety of personnel and equipment. Meanwhile, depending on the actual situation, it may be necessary to make appropriate adjustments to the operating steps. If you have any questions about the specific operation, it is recommended to refer to the equipment manual or consult a professional.

China Shandong Haohang Intelligent Equipment Co., Ltd
 
We have been engaged in the manufacturing of dredgers for over 20 years, and we believe that we are the most professional. Our main products include: cutter suction dredgers, chain bucket sand mining ships, water purification ships, water transport ships, gold mining ships, sea sand desalination equipment, etc!
Our profession is extracting sand from water, extracting various minerals, long-distance transportation in water, and cleaning weeds on the water surface!

When choosing a dredger, both the quality and price of vulnerable parts are important, and it cannot be simply said which is absolutely more important.

The importance of the quality of vulnerable parts is self-evident. High quality vulnerable parts mean longer service life, fewer failures and maintenance frequencies, which can ensure stable and continuous operation of the dredger, reduce downtime and production losses caused by damage to vulnerable parts. In the long run, it is crucial to ensure the overall efficiency and efficiency of the dredger.

And the price cannot be ignored. A reasonable price can make procurement costs more economical, especially for some budget limited situations where price factors need to be considered to a certain extent to ensure the overall economy of the project.

In an ideal situation, it is necessary to seek a more reasonable price while ensuring a certain level of quality, in order to achieve a balance between quality and price. At the same time, it is necessary to comprehensively consider various factors such as the overall performance, manufacturer reputation, and after-sales service of the dredger. It is not only necessary to focus on the quality or price of vulnerable parts, but also to conduct a comprehensive evaluation and balance to choose the most suitable dredger.

Chinese made dredgers not only occupy an important position in the domestic market, but also have been widely recognized in the international market. At present, it has been sold to 68 countries and regions worldwide and has achieved success. These dredgers are widely used in deep-sea sand mining, coastal deepwater port channel dredging, reclamation, and coastal maintenance projects, making important contributions to China's marine engineering and infrastructure construction. We can tailor the most cost-effective dredging equipment for you based on your construction environment and work requirements!

 

Detailed Photos

 

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          A cutter suction dredger is a dredging tool that uses a rotating cutter to loosen the soil on the riverbed or seabed, mixes it with cement to form mud, and then sucks the mud into the pump body through a suction pipe and sends it to the discharge area. It is mainly used for dredging in inland lake areas and coastal ports, suitable for excavating soil such as sand, sandy loam, and silt. During the construction of the cutter suction dredger, the dredging, transportation, and unloading processes can be completed continuously in one go, resulting in high production efficiency.
The main structure of a cutter suction dredger includes the hull, cutter, suction pipe, pump body, and discharge pipe. The cutter is a key component of a cutter suction dredger, usually installed at the bow or side of the ship. By rotating the cutter, the sediment at the bottom of the water is crushed and mixed with water to form mud. The suction pipe is used to suck mud into the pump body, which transports the mud to the discharge area through the discharge pipe.

 

 
 
 

The construction process of a cutter suction dredger is generally as follows:
1. Construction preparation: including the formulation of construction plans, survey of construction areas, equipment inspection and commissioning, etc., then positioning the ship and accurately positioning the cutter suction dredger in the construction area. According to the wind and flow conditions, set up the windward and upstream anchors in order to stabilize the ship's hull.
2. Lowering the cutter bridge: Lower the cutter bridge to the designated cutter position for excavation.
3. Soil conveying: The soil crushed by the cutter is transported to the designated mud receiving area through a high-power centrifugal mud pump and a discharge pipeline.
4. Construction monitoring: Real time monitoring of excavation depth, instantaneous water level, cross-sectional view of excavation trench or underwater three-dimensional map and other data to ensure construction quality and safety.
5. Moving ship position: According to construction needs, move the ship to the next construction area by retracting and releasing anchor cables and adjusting the position of the winch.
The specific construction process may be adjusted appropriately based on engineering requirements, soil quality, hydrology, and other factors. topic

Product Parameters

Model	8inches	10 inches	12 inches	14 inches	16 inches	18 inches	20 inches
Hull length	8-12m	12-14m	14-16m	16-18m	18-20m	20-22m	22-24m
Excavation depth	6m-8m	8m-10m	10m-12m	12m-14m	14m-16m	16m-18m	18m-20m
Conveying distance	500m	800m	1000m	1500m	2000m	2500m	3000m
Equipped with power	55KW	132KW	180KW	220KW	260KW	300KW	350KW
Hourly production	200t	260t	300t	350t	400t	450t	500t

     Due to factors such as mining environment, materials, equipment, and demand, the above parameters are for reference only (not as the final standard values). For accurate equipment dimensions and parameters, please contact our professional designer!

Product Description

 

      Display of some parts of the dredger: scraper head, sand pump, gearbox, engine, conveying pipeline, float, etc. The parts equipped by our company are all high-quality products that meet national standards, and can also be equipped with designated brands according to customer requirements!

The following are the daily maintenance and precautions for dredgers:

Daily maintenance:
1. Regularly clean the hull, remove any attached debris, marine organisms, etc., and keep the surface of the hull clean.
2. Inspect and maintain various mechanical components, such as the cutter system, mud pump, engine, etc., to ensure their normal operation. Add lubricating oil and replace vulnerable parts as required.
3. Inspect and maintain the electrical system to ensure the safety and reliability of the circuit and the normal operation of electrical equipment.
4. Check and maintain the hydraulic system to ensure that there are no leaks in the hydraulic components, the hydraulic oil is clean and at the appropriate level.
5. Inspect and maintain the pipelines, valves, etc. of the dredger to prevent leakage and blockage.
6. Regularly inspect and calibrate various instruments and sensors to ensure accurate data.

Notes:
1. Strictly follow the operating procedures to avoid equipment damage or safety accidents caused by misoperation.
2. Pay close attention to the water depth and flow of the construction water area to ensure the safety of the dredging operation.
3. Pay attention to the operation status of the equipment, and if any abnormalities are found, stop the machine for inspection and handling in a timely manner.
4. Provide training and management for crew members, improve safety awareness and operational skills.
5. Ensure that safety equipment such as firefighting and lifesaving are complete and effective on board.
6. Reasonably arrange the operation time and intensity of the dredger to avoid excessive use.
7. Regularly conduct comprehensive inspections and maintenance on the dredger, and record the maintenance status.

                                  Shandong Haohang Intelligent Equipment Co., Ltd.
  was established in 2018, headquartered in Shandong Province, China. It is a professional manufacturer of dredgers. The company has years of industry experience and a professional technical team, committed to providing customers with high-quality dredger products and high-quality after-sales service.
The company's products cover various types and specifications of dredgers, including cutter suction dredgers, rake suction dredgers, chain bucket dredgers, etc. These dredgers are widely used in fields such as waterway dredging, port construction, hydraulic engineering, and marine engineering.
The company focuses on technological innovation and product research and development, continuously introducing advanced technology and equipment to improve product performance and quality. At the same time, the company also has a sound quality management system and after-sales service system to ensure that customers receive timely support and guarantee during use.
The company has customers all over the world and exports its products to multiple countries and regions. The company adheres to the business philosophy of "quality first, customer first", with the aim of integrity, innovation, and win-win, and has established long-term and stable cooperative relationships with customers.




Diesel engine driven sand pump operation tutorial