Operation Guide for Special Dredgers for Inland Rivers and Lakes

• Customization: Available
• Type: Cutter Suction Dredger
• Power Type: Diesel
• Model NO.: 06221016
• Cyclone Type: Hydrocyclone
• Slot Type: CTN
• Customized: Customized
• Condition: New
• Warranty: 365day
• After-sales Service: Lifetime After-Sales Service
• Working Environment: Underwater Operations
• Main Structure: Shipboard
• Output System: Fully Hydraulic
• Company Output: 180 Ships Per Year
• Transport Package: Container Shipping
• Specification: 10m-30m
• Trademark: HHIE
• Origin: China
• Production Capacity: 300cubic Meters Per Hour
• Package Size: 12.00cm * 1.80cm * 1.60cm
• Package Gross Weight: 6000.000kg

Product Description

    Welcome very much to our company's international website. If you need a dredger, please take a look below. We are a professional shipyard from China, and we believe there will be products suitable for you!

Company Profile

To extend the service life of a dredger, the following aspects can be taken into consideration:

1. Regular maintenance and upkeep
-Develop a detailed maintenance plan to inspect, clean, lubricate, and tighten all components of the dredger at specified intervals.
-Timely replace worn parts to ensure the normal operation of the equipment.

2. Correct operation
-Provide professional training to operators to familiarize them with the operating procedures and standards of dredgers, and avoid equipment damage caused by incorrect operations.
-Operate according to the carrying capacity and working parameters of the equipment, without overloading.

3. Pay attention to daily inspections
-Before and after homework every day, inspect key parts such as dredging equipment, power systems, transmission systems, conveying systems, etc., and promptly identify potential problems.

4. Optimize the work environment
-Try to avoid working under adverse weather and hydrological conditions to reduce erosion and damage to equipment.

5. Strengthen equipment protection
-Protect parts that are prone to corrosion and wear, such as applying anti-corrosion paint, installing protective sleeves, etc.

6. Timely handling of faults
-Once a malfunction or abnormality is found in the equipment, immediately stop the operation, conduct troubleshooting and repair, and prevent small problems from developing into major faults.

7. Upgrade and renovation
-According to technological development and practical needs, appropriate technological upgrades and renovations should be carried out on dredgers to improve their performance and reliability.

8. Establish archive management
-Record the maintenance, repair, and operation of the dredger, providing a basis for subsequent management and decision-making.

China Shandong Haohang Intelligent Equipment Co., Ltd
 
We have been engaged in the manufacturing of dredgers for over 20 years, and we believe that we are the most professional. Our main products include: cutter suction dredgers, chain bucket sand mining ships, water purification ships, water transport ships, gold mining ships, sea sand desalination equipment, etc!
Our profession is extracting sand from water, extracting various minerals, long-distance transportation in water, and cleaning weeds on the water surface!

Chinese made dredgers not only occupy an important position in the domestic market, but also have been widely recognized in the international market. At present, it has been sold to 68 countries and regions worldwide and has achieved success. These dredgers are widely used in deep-sea sand mining, coastal deepwater port channel dredging, reclamation, and coastal maintenance projects, making important contributions to China's marine engineering and infrastructure construction. We can tailor the most cost-effective dredging equipment for you based on your construction environment and work requirements!

 

Detailed Photos

 

Generally speaking, if the manufacturing process of a dredger is excellent, its daily use and maintenance are appropriate, and the working environment is relatively good, its service life can reach 15-25 years or even longer.
However, if the dredger frequently operates with high intensity in harsh environments and is not maintained properly, its service life may be shortened, and some may require large-scale repairs or updates in about 10 years.
It should be noted that with the continuous progress and updates of technology, even if dredgers can still be used physically, they may be phased out early due to outdated technology, low efficiency, and other reasons.

          A cutter suction dredger is a dredging tool that uses a rotating cutter to loosen the soil on the riverbed or seabed, mixes it with cement to form mud, and then sucks the mud into the pump body through a suction pipe and sends it to the discharge area. It is mainly used for dredging in inland lake areas and coastal ports, suitable for excavating soil such as sand, sandy loam, and silt. During the construction of the cutter suction dredger, the dredging, transportation, and unloading processes can be completed continuously in one go, resulting in high production efficiency.
The main structure of a cutter suction dredger includes the hull, cutter, suction pipe, pump body, and discharge pipe. The cutter is a key component of a cutter suction dredger, usually installed at the bow or side of the ship. By rotating the cutter, the sediment at the bottom of the water is crushed and mixed with water to form mud. The suction pipe is used to suck mud into the pump body, which transports the mud to the discharge area through the discharge pipe.

 

 Here are some detailed tutorials on the use of dredgers:
1. Preparation before operation:
-Conduct a comprehensive inspection of the mechanical equipment of the dredger to ensure that it is in good condition.
-Understand the water depth, seabed topography, soil conditions, etc. of the work area, and develop a reasonable work plan.
-Check the positioning system, dredging equipment, conveying system, etc. of the dredger to ensure its normal operation.
2. * * Positioning and anchoring * *:
-Use a positioning system to accurately locate the dredger in the work area.
-According to the homework requirements, throw out positioning stakes and lateral anchors to fix the position of the dredger.
3. * * Startup and Operation * *:
-Gradually start the various systems of the dredger according to the operating procedures.
-Adjust the dredging speed, depth, and conveying flow rate according to the actual situation.
-Pay attention to the working status of the dredger, including equipment operating parameters, dredging effect, etc., and make timely adjustments and optimizations.
4. * * Material Handling * *:
-According to the nature and purpose of the excavated material, choose the appropriate treatment method, such as transportation to the designated location, dumping or blowing.
-When handling materials, attention should be paid to environmental protection to avoid pollution to the surrounding environment.
5. * * Safety precautions * *:
-Operators must undergo professional training and strictly adhere to safety operating procedures.
-During the homework process, pay attention to observing changes in weather and sea conditions, and take corresponding safety measures in a timely manner.
-Regularly maintain and upkeep the dredger to ensure the reliability and safety of the equipment.

The above is a brief tutorial on using a dredger, and the specific operating methods and precautions may vary depending on the type of dredger, operating environment, and other factors. When using a dredger in practice, it is recommended to refer to relevant operating manuals and professional guidance.
 

The construction process of a cutter suction dredger is generally as follows:
1. Construction preparation: including the formulation of construction plans, survey of construction areas, equipment inspection and commissioning, etc., then positioning the ship and accurately positioning the cutter suction dredger in the construction area. According to the wind and flow conditions, set up the windward and upstream anchors in order to stabilize the ship's hull.
2. Lowering the cutter bridge: Lower the cutter bridge to the designated cutter position for excavation.
3. Soil conveying: The soil crushed by the cutter is transported to the designated mud receiving area through a high-power centrifugal mud pump and a discharge pipeline.
4. Construction monitoring: Real time monitoring of excavation depth, instantaneous water level, cross-sectional view of excavation trench or underwater three-dimensional map and other data to ensure construction quality and safety.
5. Moving ship position: According to construction needs, move the ship to the next construction area by retracting and releasing anchor cables and adjusting the position of the winch.
The specific construction process may be adjusted appropriately based on engineering requirements, soil quality, hydrology, and other factors. topic

Product Parameters

Model	8inches	10 inches	12 inches	14 inches	16 inches	18 inches	20 inches
Hull length	8-12m	12-14m	14-16m	16-18m	18-20m	20-22m	22-24m
Excavation depth	6m-8m	8m-10m	10m-12m	12m-14m	14m-16m	16m-18m	18m-20m
Conveying distance	500m	800m	1000m	1500m	2000m	2500m	3000m
Equipped with power	55KW	132KW	180KW	220KW	260KW	300KW	350KW
Hourly production	200t	260t	300t	350t	400t	450t	500t

     Due to factors such as mining environment, materials, equipment, and demand, the above parameters are for reference only (not as the final standard values). For accurate equipment dimensions and parameters, please contact our professional designer!

Product Description

The number of people required for the operation of a dredger is influenced by factors such as the size, type, degree of automation, and complexity of the operation.

Generally speaking, small dredgers may require 3-5 people to operate, including the captain, engineer, dredging operator, etc.

Medium sized dredgers typically require around 5-10 people, and in addition to the aforementioned positions, they may also require material transportation and handling personnel, equipment maintenance personnel, etc.

Large, advanced and highly automated dredgers may have operators ranging from 10 to 20 people, or even more, to ensure the normal operation and monitoring of various systems and processes.

But this is just a rough estimate, the specific number of people still needs to be determined based on the actual situation.

      Display of some parts of the dredger: scraper head, sand pump, gearbox, engine, conveying pipeline, float, etc. The parts equipped by our company are all high-quality products that meet national standards, and can also be equipped with designated brands according to customer requirements!

The following are the daily maintenance and precautions for dredgers:

Daily maintenance:
1. Regularly clean the hull, remove any attached debris, marine organisms, etc., and keep the surface of the hull clean.
2. Inspect and maintain various mechanical components, such as the cutter system, mud pump, engine, etc., to ensure their normal operation. Add lubricating oil and replace vulnerable parts as required.
3. Inspect and maintain the electrical system to ensure the safety and reliability of the circuit and the normal operation of electrical equipment.
4. Check and maintain the hydraulic system to ensure that there are no leaks in the hydraulic components, the hydraulic oil is clean and at the appropriate level.
5. Inspect and maintain the pipelines, valves, etc. of the dredger to prevent leakage and blockage.
6. Regularly inspect and calibrate various instruments and sensors to ensure accurate data.

Notes:
1. Strictly follow the operating procedures to avoid equipment damage or safety accidents caused by misoperation.
2. Pay close attention to the water depth and flow of the construction water area to ensure the safety of the dredging operation.
3. Pay attention to the operation status of the equipment, and if any abnormalities are found, stop the machine for inspection and handling in a timely manner.
4. Provide training and management for crew members, improve safety awareness and operational skills.
5. Ensure that safety equipment such as firefighting and lifesaving are complete and effective on board.
6. Reasonably arrange the operation time and intensity of the dredger to avoid excessive use.
7. Regularly conduct comprehensive inspections and maintenance on the dredger, and record the maintenance status.

                                  Shandong Haohang Intelligent Equipment Co., Ltd.
  was established in 2018, headquartered in Shandong Province, China. It is a professional manufacturer of dredgers. The company has years of industry experience and a professional technical team, committed to providing customers with high-quality dredger products and high-quality after-sales service.
The company's products cover various types and specifications of dredgers, including cutter suction dredgers, rake suction dredgers, chain bucket dredgers, etc. These dredgers are widely used in fields such as waterway dredging, port construction, hydraulic engineering, and marine engineering.
The company focuses on technological innovation and product research and development, continuously introducing advanced technology and equipment to improve product performance and quality. At the same time, the company also has a sound quality management system and after-sales service system to ensure that customers receive timely support and guarantee during use.
The company has customers all over the world and exports its products to multiple countries and regions. The company adheres to the business philosophy of "quality first, customer first", with the aim of integrity, innovation, and win-win, and has established long-term and stable cooperative relationships with customers.


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Operation Guide for Special Dredgers for Inland Rivers and Lakes