How to Use The Cutter Suction Dredger Correctly [Made in China]

• Customization: Available
• Type: Cutter Suction Dredger
• Power Type: Diesel
• Model NO.: HHIE--0618825
• Cyclone Type: Hydrocyclone
• Slot Type: CTN
• Customized: Customized
• Condition: New
• Warranty: 365day
• After-sales Service: Lifetime After-Sales Service
• Working Environment: Underwater Operations
• Main Structure: Shipboard
• Output System: Fully Hydraulic
• Company Output: 180 Ships Per Year
• Transport Package: Container Shipping
• Specification: 10m-30m
• Trademark: HHIE
• Origin: China
• Production Capacity: 300cubic Meters Per Hour
• Package Size: 12.00cm * 2.20cm * 1.60cm
• Package Gross Weight: 58000.000kg

Product Description

    Welcome very much to our company's international website. If you need a dredger, please take a look below. We are a professional shipyard from China, and we believe there will be products suitable for you!

Company Profile

 

The correct use of Chinese made cutter suction dredgers usually requires the following steps and precautions:

Steps:
1. * * Preliminary preparation * *: Familiarize oneself with the operation manual and technical parameters of the dredger, and understand the geological and water depth conditions of the construction area.
2. * * Positioning and anchoring * *: Accurately position the dredger according to construction requirements and arrange anchor cables reasonably to ensure the stability of the vessel.
3. * * Start System * *: Start the power system, cutter system, mud conveying system, etc. in sequence according to the prescribed procedure.
4. * * Adjusting the cutter: Reasonably adjust the parameters such as the cutter's speed and cutting angle based on geological conditions and dredging depth.
5. * * Start dredging operation * *: Slowly start the cutter for dredging, while monitoring mud concentration, flow rate and other indicators to ensure dredging efficiency and quality.
6. * * Mud conveying * *: Ensure smooth mud conveying pipelines, pay attention to conveying pressure and flow rate, and avoid blockage.
7. * * Moving and Switching Stations * *: According to the construction schedule, move the vessel to a new work location in a timely manner.
 

Chinese made dredgers not only occupy an important position in the domestic market, but also have been widely recognized in the international market. At present, it has been sold to 68 countries and regions worldwide and has achieved success. These dredgers are widely used in deep-sea sand mining, coastal deepwater port channel dredging, reclamation, and coastal maintenance projects, making important contributions to China's marine engineering and infrastructure construction. We can tailor the most cost-effective dredging equipment for you based on your construction environment and work requirements!

 

Detailed Photos

Notes:
1. Operators must undergo professional training and possess corresponding qualifications.
2. Regularly maintain and upkeep the dredger to ensure that the equipment is in good condition.
3. Strictly abide by safety operating procedures to prevent accidents from occurring.
4. Pay close attention to meteorological and sea conditions, and take preventive measures before adverse weather occurs.
5. Record and analyze the data during the construction process in order to adjust the operation parameters in a timely manner.
6. Maintain good communication with other relevant departments or units, coordinate construction progress and work arrangements.

          A cutter suction dredger is a dredging tool that uses a rotating cutter to loosen the soil on the riverbed or seabed, mixes it with cement to form mud, and then sucks the mud into the pump body through a suction pipe and sends it to the discharge area. It is mainly used for dredging in inland lake areas and coastal ports, suitable for excavating soil such as sand, sandy loam, and silt. During the construction of the cutter suction dredger, the dredging, transportation, and unloading processes can be completed continuously in one go, resulting in high production efficiency.
The main structure of a cutter suction dredger includes the hull, cutter, suction pipe, pump body, and discharge pipe. The cutter is a key component of a cutter suction dredger, usually installed at the bow or side of the ship. By rotating the cutter, the sediment at the bottom of the water is crushed and mixed with water to form mud. The suction pipe is used to suck mud into the pump body, which transports the mud to the discharge area through the discharge pipe.

 

 
 

The construction process of a cutter suction dredger is generally as follows:
1. Construction preparation: including the formulation of construction plans, survey of construction areas, equipment inspection and commissioning, etc., then positioning the ship and accurately positioning the cutter suction dredger in the construction area. According to the wind and flow conditions, set up the windward and upstream anchors in order to stabilize the ship's hull.
2. Lowering the cutter bridge: Lower the cutter bridge to the designated cutter position for excavation.
3. Soil conveying: The soil crushed by the cutter is transported to the designated mud receiving area through a high-power centrifugal mud pump and a discharge pipeline.
4. Construction monitoring: Real time monitoring of excavation depth, instantaneous water level, cross-sectional view of excavation trench or underwater three-dimensional map and other data to ensure construction quality and safety.
5. Moving ship position: According to construction needs, move the ship to the next construction area by retracting and releasing anchor cables and adjusting the position of the winch.
The specific construction process may be adjusted appropriately based on engineering requirements, soil quality, hydrology, and other factors. topic

Product Parameters

Model	8inches	10 inches	12 inches	14 inches	16 inches	18 inches	20 inches
Hull length	8-12m	12-14m	14-16m	16-18m	18-20m	20-22m	22-24m
Excavation depth	6m-8m	8m-10m	10m-12m	12m-14m	14m-16m	16m-18m	18m-20m
Conveying distance	500m	800m	1000m	1500m	2000m	2500m	3000m
Equipped with power	55KW	132KW	180KW	220KW	260KW	300KW	350KW
Hourly production	200t	260t	300t	350t	400t	450t	500t

     Due to factors such as mining environment, materials, equipment, and demand, the above parameters are for reference only (not as the final standard values). For accurate equipment dimensions and parameters, please contact our professional designer!

Product Description

Here are some common dredger accessories:
Twister: used to excavate materials such as mud, rock, etc., with different shapes and specifications.
Mud suction pipe: Connect the cutter to the pump body and transport the excavated material into the pump.
Mud pump: One of the core components that provides suction and conveying power.
Transmission shaft: transmits power to components such as the cutter.
Gearbox: achieving power conversion and distribution.
Positioning anchor: used to fix the position of the dredger.
Control cabinet: controls various actions and operating parameters of the dredger.
Engine: Provides power source for dredgers.
Hydraulic system components, such as hydraulic cylinders, hydraulic valves, etc., are used to drive some mechanism actions.
Transportation pipeline: Transport excavated materials to designated locations.
Seals: Ensure sealing between various components to prevent leakage.
Electrical components: including wires, switches, sensors, etc.
Wear resistant lining plate: installed in easily worn areas to enhance wear resistance.
Measurement instruments: such as depth gauges, to assist in construction operations.

 

      Display of some parts of the dredger: scraper head, sand pump, gearbox, engine, conveying pipeline, float, etc. The parts equipped by our company are all high-quality products that meet national standards, and can also be equipped with designated brands according to customer requirements!

The following are the daily maintenance and precautions for dredgers:

Daily maintenance:
1. Regularly clean the hull, remove any attached debris, marine organisms, etc., and keep the surface of the hull clean.
2. Inspect and maintain various mechanical components, such as the cutter system, mud pump, engine, etc., to ensure their normal operation. Add lubricating oil and replace vulnerable parts as required.
3. Inspect and maintain the electrical system to ensure the safety and reliability of the circuit and the normal operation of electrical equipment.
4. Check and maintain the hydraulic system to ensure that there are no leaks in the hydraulic components, the hydraulic oil is clean and at the appropriate level.
5. Inspect and maintain the pipelines, valves, etc. of the dredger to prevent leakage and blockage.
6. Regularly inspect and calibrate various instruments and sensors to ensure accurate data.

Notes:
1. Strictly follow the operating procedures to avoid equipment damage or safety accidents caused by misoperation.
2. Pay close attention to the water depth and flow of the construction water area to ensure the safety of the dredging operation.
3. Pay attention to the operation status of the equipment, and if any abnormalities are found, stop the machine for inspection and handling in a timely manner.
4. Provide training and management for crew members, improve safety awareness and operational skills.
5. Ensure that safety equipment such as firefighting and lifesaving are complete and effective on board.
6. Reasonably arrange the operation time and intensity of the dredger to avoid excessive use.
7. Regularly conduct comprehensive inspections and maintenance on the dredger, and record the maintenance status.

                                  Shandong Haohang Intelligent Equipment Co., Ltd.
  was established in 2018, headquartered in Shandong Province, China. It is a professional manufacturer of dredgers. The company has years of industry experience and a professional technical team, committed to providing customers with high-quality dredger products and high-quality after-sales service.
The company's products cover various types and specifications of dredgers, including cutter suction dredgers, rake suction dredgers, chain bucket dredgers, etc. These dredgers are widely used in fields such as waterway dredging, port construction, hydraulic engineering, and marine engineering.
The company focuses on technological innovation and product research and development, continuously introducing advanced technology and equipment to improve product performance and quality. At the same time, the company also has a sound quality management system and after-sales service system to ensure that customers receive timely support and guarantee during use.
The company has customers all over the world and exports its products to multiple countries and regions. The company adheres to the business philosophy of "quality first, customer first", with the aim of integrity, innovation, and win-win, and has established long-term and stable cooperative relationships with customers.




How to use the cutter suction dredger correctly [Made in China]