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A sand pump is a mechanical device used to extract sand from rivers, lakes, oceans, and other water bodies. It usually consists of a hull, sand pump, conveying pipeline, power system, etc.
The working principle of a sand pump is to suck sand from the bottom of the water into a pipeline and transport it to a designated location. The depth and output of sand pumping by the sand pumping boat depend on the power of the sand pumping pump and the diameter of the pipeline.
According to different work requirements and water conditions, sand suction boats can be divided into various types, such as self-propelled sand suction boats, non self-propelled sand suction boats, cutter suction sand suction boats, flushing suction sand suction boats, etc. Among them, the cutter suction sand pump is a common type, which can complete the excavation, transportation, and slurry treatment processes in one go, and has the advantages of high sand pumping efficiency and wide applicability.
When using a sand pump, the following points should be noted:
1. Comply with relevant laws and regulations: Before conducting sand pumping operations, it is necessary to understand the relevant local laws and regulations and ensure that the sand pumping operations comply with regulations.
2. Pay attention to safety: When operating the sand pumping boat, it is necessary to pay attention to safety to avoid accidents.
3. Environmental protection: Sand pumping operations may have a certain impact on the water environment, so corresponding environmental protection measures need to be taken, such as avoiding excessive sand pumping and reducing sediment leakage.
4. Maintenance: Regularly maintain the sand pumping boat to ensure its normal operation.
In short, sand dredgers are an important mechanical equipment that can be used in fields such as river dredging, port construction, and land reclamation. When using a sand pumping boat, it is necessary to comply with relevant laws and regulations, pay attention to safety, protect the environment, and regularly maintain it.
A cutter suction dredger is a dredging tool that uses a rotating cutter to loosen the soil on the riverbed or seabed, mixes it with cement to form mud, and then sucks the mud into the pump body through a suction pipe and sends it to the discharge area. It is mainly used for dredging in inland lake areas and coastal ports, suitable for excavating soil such as sand, sandy loam, and silt. During the construction of the cutter suction dredger, the dredging, transportation, and unloading processes can be completed continuously in one go, resulting in high production efficiency.
The main structure of a cutter suction dredger includes the hull, cutter, suction pipe, pump body, and discharge pipe. The cutter is a key component of a cutter suction dredger, usually installed at the bow or side of the ship. By rotating the cutter, the sediment at the bottom of the water is crushed and mixed with water to form mud. The suction pipe is used to suck mud into the pump body, which transports the mud to the discharge area through the discharge pipe.
The advantages of a cutter suction dredger include high construction efficiency, low operating costs, simple operation, and the ability to adapt to different types of sediment. However, it also has some limitations, such as difficulty in construction in high wind and wave areas, making it more suitable for working in inland rivers and lakes. Dredgers can excavate depths of 6-18 meters underwater and transport distances of up to 4-3000 meters.
The construction process of the cutter suction dredger is generally as follows:
1. Construction preparation: including the formulation of construction plans, measurement of construction area, equipment inspection and commissioning, etc.
2. Ship positioning: Using the DGPS positioning system, accurately locate the cutter suction dredger at the starting point of excavation in the construction area.
3. Set up side anchors: Based on the airflow situation, set up headwinds and headwinds anchors to stabilize the hull.
4. Lowering the knife bridge: Lower the knife bridge to the designated cutting position for excavation.
5. Transportation: Use a high-power centrifugal mud pump and discharge pipeline to transport the soil crushed by the cutting machine to the designated mud receiving area.
6. Mobile vessel position: According to construction needs, move the vessel to the next construction area by retracting and releasing anchor cables and adjusting the winch position.
When using sand dredgers for operations, the following measures can be taken to avoid environmental pollution:
1. Reasonable planning of work areas: Before carrying out sand pumping operations, the ecological environment of the work area should be fully evaluated, and important areas such as ecologically sensitive areas and fish spawning grounds should be avoided.
2. Control sand pumping volume: Avoid excessive sand pumping to reduce damage to riverbed structure and aquatic ecosystems. Strictly follow the relevant regulations and permitted sand pumping volume for operation.
3. Install sediment separation equipment: Install an efficient sediment separation device on the sand pumping boat to effectively separate the sediment and water pumped up, reducing the discharge of sediment with the water.
4. Adopting environmentally friendly sand pumping technology: for example, using low disturbance sand pumping methods to reduce agitation of water bodies and suspension of sediment.
5. Strengthen wastewater treatment: treat the wastewater generated during the operation process, remove suspended solids, oils and other pollutants, and discharge them after meeting the discharge standards.
6. Control homework time: Avoid sand pumping during critical ecological periods such as fish breeding and bird migration to reduce the impact on biodiversity.
7. Regular monitoring of water quality and substrate: Regularly monitor the water quality and substrate around the work area to promptly identify and solve potential environmental pollution problems.
8. Take anti leakage measures for the ship: ensure that the fuel, engine oil, and other liquids of the sand pumping vessel do not leak and pollute the water body.
9. Strengthen environmental awareness training for crew members: Improve their environmental awareness and ensure that they strictly comply with environmental regulations and operating procedures during the operation process.
Product Parameters
Model |
8inches |
10 inches |
12 inches |
14 inches |
16 inches |
18 inches |
20 inches |
Hull length |
8-12m |
12-14m |
14-16m |
16-18m |
18-20m |
20-22m |
22-24m |
Excavation depth |
6m-8m |
8m-10m |
10m-12m |
12m-14m |
14m-16m |
16m-18m |
18m-20m |
Conveying distance |
500m |
800m |
1000m |
1500m |
2000m |
2500m |
3000m |
Equipped with power |
55KW |
132KW |
180KW |
220KW |
260KW |
300KW |
350KW |
Hourly production |
200t |
260t |
300t |
350t |
400t |
450t |
500t |
Due to factors such as mining environment, materials, equipment, and demand, the above parameters are for reference only (not as the final standard values). For accurate equipment dimensions and parameters, please contact our professional designer!
Product Description
Display of some parts of the dredger: scraper head, sand pump, gearbox, engine, conveying pipeline, float, etc. The parts equipped by our company are all high-quality products that meet national standards, and can also be equipped with designated brands according to customer requirements!
The following are the daily maintenance and precautions for dredgers:
Daily maintenance:
1. Regularly clean the hull, remove any attached debris, marine organisms, etc., and keep the surface of the hull clean.
2. Inspect and maintain various mechanical components, such as the cutter system, mud pump, engine, etc., to ensure their normal operation. Add lubricating oil and replace vulnerable parts as required.
3. Inspect and maintain the electrical system to ensure the safety and reliability of the circuit and the normal operation of electrical equipment.
4. Check and maintain the hydraulic system to ensure that there are no leaks in the hydraulic components, the hydraulic oil is clean and at the appropriate level.
5. Inspect and maintain the pipelines, valves, etc. of the dredger to prevent leakage and blockage.
6. Regularly inspect and calibrate various instruments and sensors to ensure accurate data.
Notes:
1. Strictly follow the operating procedures to avoid equipment damage or safety accidents caused by misoperation.
2. Pay close attention to the water depth and flow of the construction water area to ensure the safety of the dredging operation.
3. Pay attention to the operation status of the equipment, and if any abnormalities are found, stop the machine for inspection and handling in a timely manner.
4. Provide training and management for crew members, improve safety awareness and operational skills.
5. Ensure that safety equipment such as firefighting and lifesaving are complete and effective on board.
6. Reasonably arrange the operation time and intensity of the dredger to avoid excessive use.
7. Regularly conduct comprehensive inspections and maintenance on the dredger, and record the maintenance status.
Shandong Haohang Intelligent Equipment Co., Ltd. - Welcome to visit and order products in our beautiful China!
A sand pumping boat that can extract sand from the river - click to enter and view
The dredgers that can walk in the water come from Chinese shipbuilding companies
A sand dredger that can be operated by only 2 workers - manufactured by a Chinese shipyard
Simply replace the vulnerable parts of the cutter suction dredger - click to enter and view
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The sand dredger that only requires 2 workers to operate comes from a shipyard in China